I have over 20 years of experience as a Factory Engineering Manager, overseeing production and maintenance systems to reduce downtime, improve OEE, and control maintenance costs efficiently. I specialize in preventive and corrective maintenance, process improvement, and troubleshooting to align with quality standards. My career goal is to build a sustainable maintenance system and develop teams capable of systematic problem analysis and resolution. My strengths include planning, teamwork, analytical thinking, high responsibility, and using SAP, CMMS, Excel, and Power BI to monitor performance effectively.
🛠️ Responsibilities of a Senior Process Engineering Manager
1️⃣ Plan and Develop Production Processes
Analyze and design production processes for maximum efficiency.
Improve process flow, layout, and production capacity.
Control and reduce waste and production costs.
2️⃣ Manage Process Engineering Team
Supervise and develop Process Engineers, Technicians, and support teams.
Provide guidance, resolve on-site issues, and enhance team capabilities.
3️⃣ Continuous Process Improvement
Apply Lean, Six Sigma, Kaizen, and SPC to analyze and solve problems.
Reduce cycle time and increase OEE in production lines.
4️⃣ Quality Standard Control
Coordinate with the Quality Department to align production processes with ISO, IATF, and relevant industry standards.
Improve processes to meet customer requirements.
5️⃣ Process Development Project Management
Lead process improvement projects and new line or line transfer projects according to plan.
Evaluate ROI and conduct feasibility studies for process investments.
6️⃣ Data Analysis and Reporting
Utilize Power BI, Excel, Minitab, or SAP to analyze and summarize process data.
Prepare management reports to monitor production performance.
7️⃣ Support Internal and External Audits
🛠️ Responsibilities of Freelance Engineer Project Manager – Food Factory Construction
1️⃣ Project Planning and Scheduling
Define project scope, budget, and timeline specific to food factory requirements.
Coordinate with architects, engineers, and contractors for design and construction phases.
2️⃣ Regulatory Compliance and Quality Assurance
Ensure all designs and construction meet food safety standards (e.g., HACCP, GMP).
Oversee quality control to comply with hygiene and safety regulations.
3️⃣ Resource and Budget Management
Manage procurement of food-grade materials and specialized equipment.
Monitor project costs and optimize resource allocation.
4️⃣ Team Coordination and Communication
Liaise with clients, suppliers, contractors, and regulatory bodies.
Facilitate regular meetings to ensure smooth project execution.
5️⃣ Risk Management and Problem Resolution
Identify risks related to food safety, construction delays, or equipment installation.
Implement mitigation strategies and resolve issues promptly.
6️⃣ Site Safety and Environmental Compliance
Enforce safety protocols on-site considering food industry standards.
Ensure environmental regulations and waste management policies are followed.
7️⃣ Reporting and Documentation
Provide detailed progress reports and compliance documentation.
Maintain accurate records for audits and inspections.
🛠️ Food Factory Engineering Manager Responsibilities
1️⃣ Engineering Planning and Management
Develop and manage maintenance schedules and system upgrades for food factory machinery and equipment.
Oversee installation projects and machinery improvements ensuring compliance with operational requirements.
2️⃣ Quality and Safety Compliance
Ensure adherence to food safety standards such as HACCP and GMP.
Maintain compliance with workplace safety regulations and labor laws within the engineering department.
3️⃣ Team Leadership and Development
Lead a team of engineers and technicians in maintenance, troubleshooting, and problem-solving activities.
Provide training programs to enhance team skills and technical capabilities.
4️⃣ Budget and Resource Management
Plan and control the engineering department’s budget effectively.
Allocate resources and procure necessary tools and parts for maintenance activities.
5️⃣ Performance Analysis and Process Improvement
Analyze machinery and system performance data.
Implement Lean Manufacturing, TPM, Six Sigma, or other continuous improvement methodologies to boost efficiency.
6️⃣ Risk Management and Issue Resolution
Identify and mitigate technical and safety risks associated with plant operations.
Handle emergency repairs and develop preventive maintenance strategies.
7️⃣ Cross-functional Coordination
Collaborate with production, quality assurance, and procurement departments to ensure smooth operations.
Report operational and engineering performance to senior management regularly.
🛠️ Engineering Manager – Cosmetics Manufacturing Plant
1️⃣ Engineering Planning and Management
Plan and oversee maintenance of machinery and equipment in the cosmetics production line.
Manage installation and upgrade projects to improve production efficiency.
2️⃣ Quality and Safety Assurance
Ensure machinery and systems comply with quality and safety standards such as GMP and ISO.
Monitor compliance with hygiene and safety regulations within the plant.
3️⃣ Team Leadership and Development
Lead engineers and technicians in maintenance and technical troubleshooting.
Organize continuous training and skill development for the engineering team.
4️⃣ Budget and Resource Management
Plan and control the engineering department’s budget.
Allocate resources and maintenance tools efficiently.
5️⃣ Performance Analysis and Process Improvement
Analyze machinery performance and production processes.
Apply Lean, TPM, or Six Sigma methodologies to optimize processes and reduce waste.
6️⃣ Risk Management and Issue Resolution
Assess technical and safety risks.
Resolve problems promptly and develop preventive measures to avoid production downtime.
7️⃣ Cross-Functional Coordination
Collaborate with production, quality assurance, R&D, and procurement teams to support operations.
Report engineering performance and issues to senior management.
Process Engineer – Automotive Parts Manufacturing Plant
1️⃣ Design and Develop Production Processes
Analyze and improve manufacturing processes to increase efficiency and reduce waste.
Design systems and tools to optimize production workflows.
2️⃣ Quality and Process Performance Control
Monitor and enhance processes to comply with quality standards such as IATF 16949.
Analyze root causes of defects and implement corrective actions to improve part quality.
3️⃣ Production Planning and Cost Control
Define work procedures and production schedules.
Analyze and control production costs effectively.
4️⃣ Support Equipment Installation and New Technology
Coordinate with engineering and production teams for equipment installation.
Conduct trials and process adjustments post-installation.
5️⃣ Train and Guide Operators
Provide training on operating procedures and safety precautions.
Assist in troubleshooting production issues.
6️⃣ Reporting and Data Analysis
Collect data on process efficiency and quality.
Utilize data to plan and drive process improvements.
Production Engineer – Automotive Parts Manufacturing Plant
1️⃣ Plan and Control Production Processes
Develop production plans and ensure targets are met.
Monitor and improve production processes for efficiency.
2️⃣ Manage Resources and Equipment
Allocate and manage production resources effectively.
Oversee maintenance of machinery and equipment to ensure readiness.
3️⃣ Quality Control in Production
Inspect product quality during the production process.
Collaborate with relevant departments to resolve quality issues.
4️⃣ Analyze and Improve Production Processes
Analyze production data and troubleshoot to enhance output.
Apply Lean Manufacturing or Six Sigma techniques for process improvement.
5️⃣ Coordination and Communication
Coordinate with production, engineering, quality, and support teams.
Prepare production reports and recommend improvements.
Operations management
ISO 9001:2015 Requirement Certified
ISO 9001:2015 Requirement Certified
ISO 9001:2015 Internal Quality Audit Certificate
Safety Training Course for Site Management Staff