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SATHISH KUMAR DEVARAJ
Staff Engineer, Tooling
Bangkok
Summary
Certified Tool and Die maker with 15+ years of core experience. Experienced in vendor development, costing and cost saving projects. Detail-oriented, organized and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success.
Overview
15
15
years of professional experience
6
6
years of post-secondary education
4
4
Languages
Work History
Staff Engineer, Tooling
MMI PRECISION FORMING • AYUTTHAYA
BANGKOK
07.2021 - Current
- Read and interpret engineering drawings and specifications of tools, dies, prototypes or models
- DFM and New product development specialist
- RFQ, Vendor development, Costing and Cost saving projects
- Prepare templates and sketches, and determine work processes in Tool room
- Tool assembly, Testing and qualification within the budgeted timeline
- 100% on time completion record for all the projects
- Daily SPC monitoring and adjusting the tool to comply in range
- 100% CPK (Process Capability Index) control as per customer demand
- Our goal is CPK 1.67 for critical parameters
- Test completed tools, dies, jigs or fixtures for proper operation
- Follow up and complete RRR(Ramp Review Readiness) and hand over the projects to Mass production team
- Yearly department budget plan for Capex/ Expenses and maintain monthly PR flow
- Prepare “Monthly report” to review output, quality issues, improvements and expenses with Management team
- NPI yield improvement from 85% to 90% and 99% Yield rate in next process
- Mass production Yield improvement from 90% to 96.5% in our stamping department.
Senior Tooling Engineer
MMI PRECISION FORMING • AYUTTHAYA
BANGKOK
07.2015 - 07.2018
Tooling Engineer
MMI PRECISION FORMING • AYUTTHAYA
BANGKOK
07.2012 - 07.2015
TOOLMAKER
METALFORM ASIA PVT LTD
YISHUN
03.2010 - 03.2012
- New tools fabrication, assembly, bench fitting works
- New tools testing and qualification for First article
- Soft tool development and convert to hard tooling
- Set up, operate and maintain a variety of conventional machine tools to cut, turn, mill, plane, drill, bore, grind or otherwise shape workpiece to prescribed dimensions and finish
- Verify machined parts for conformance to specifications using precision measuring instruments such as Vernier’s, calipers, micrometers, coordinate measuring machines (CMM), Optical Gaging Products (OGP) and electronic measuring devices
- Machine, fit and assemble castings and other parts to make precision models of required shape such as metal patterns, core boxes and match plates
- Experienced in blue print reading, AutoCAD and execution.
TOOLMAKER, NTTF INDUSTRIES PVT LTD
VELLORE
07.2008 - 02.2010
- Tool maintenance of various progressive and stage tools
- Preventive maintenance and improvement activities
- Spares maintenance
- Exposure to High speed dies manufacturing
- Exposure to Plastic Injection molding and mold maintenance
Education
DIPLOMA - TOOL AND DIE MAKING
NETTUR TECHNICAL TRAINING FOUNDATION (NTTF)
Vellore, INDIA 06.2004 - 05.2008
Higher Secondary -
SRK BHEL Higher Sec School
VELLORE, INDIA 06.2002 - 05.2004
Skills
Excellent team playerLeadership abilitiesTask orientedExcellent communication skillsProblem solving skillsVendor managementProject managementQuick learner
Product development
AutoCAD proficiency
Process development
Software
Microsoft Office
Solidworks
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
Price is what you pay. Value is what you get.
Warren Buffett
Timeline
Staff Engineer, Tooling
MMI PRECISION FORMING • AYUTTHAYA
07.2021 - Current
Senior Tooling Engineer
MMI PRECISION FORMING • AYUTTHAYA
07.2015 - 07.2018
Tooling Engineer
MMI PRECISION FORMING • AYUTTHAYA
07.2012 - 07.2015
TOOLMAKER
METALFORM ASIA PVT LTD
03.2010 - 03.2012
TOOLMAKER, NTTF INDUSTRIES PVT LTD
07.2008 - 02.2010
DIPLOMA - TOOL AND DIE MAKING
NETTUR TECHNICAL TRAINING FOUNDATION (NTTF)
06.2004 - 05.2008
Higher Secondary -
SRK BHEL Higher Sec School
06.2002 - 05.2004