1. Production Planning & Coordination
- Lead the development of mid- and long-term production plans aligning with sales forecast, capacity, and material availability.
- Allocate sewing line capacity efficiently across 70 lines to ensure optimal resource utilization and cost-effective output.
- Ensure alignment between sales orders, sample approvals, material availability, and production planning timelines.
2. Line Loading & Efficiency Management
- Strategically manage style allocation to maximize efficiency and reduce changeover time.
- Oversee daily/weekly line loading plans in coordination with factory management and planning teams.
- Monitor actual vs. planned performance and initiate corrective actions to achieve production targets.
3. Manpower & Skill Planning
- Collaborate with HR and line supervisors to plan manpower based on style complexity and delivery urgency.
- Support training plans to build multi-skilled operators for flexible line management.
4. Capacity Monitoring & Optimization
- Track actual capacity vs. available capacity and adjust proactively for urgent or high-volume orders.
- Drive continuous improvements to increase line output, reduce bottlenecks, and balance workloads.
5. Delivery & Customer Commitment
- Ensure on-time delivery performance by proactively identifying and mitigating production risks.
- Collaborate with shipping, merchandising, and quality teams to meet customer delivery windows.
6. Cross-functional Alignment
- Act as the bridge between merchandising, technical, cutting, and sewing operations for seamless execution.
- Lead daily/weekly planning meetings with key stakeholders to review updates, risks, and action items.
7. Data Management & Reporting
- Implement planning systems and dashboards to track style-level progress, WIP, and output.
- Present capacity, productivity, and planning KPIs to senior management with data-backed insights.
8. Compliance & Lean Initiatives
- Ensure adherence to compliance, safety, and lean production principles.
Drive initiatives to reduce waste, improve throughput time, and enhance floor-level decision-making