Prakash Sivagnanam
Si Racha,20
Summary
Chemical Engineering professional with 16+ years of experience in the oil & gas, refining, and petrochemical industries. Proficient in commissioning, field operations, and supervision roles, specifically in start-up and shutdown activities of gas plant projects, oil refineries, and associated facilities.
Areas of Expertise:
- Sulphur Recovery Unit (SRU)
- Gas Sweetening Unit (GSU)
- Tail Gas Treating Unit (TGTU)
- Dehydration Unit (DHU)
- HCU, RHCU, and SDA Units
- EO/EG Units
Overview
17
17
years of professional experience
Work History
Commissioning Engineer
Samsung E&A
05.2023 - Current
- Preparation of method of statement for MRT, Steam blowing, CW Passivation, oil flushing etc..
- Preparation of System and subsystem mark-up P&ID
- Preparation of operation manual, start-up and shutdown procedure.
- Preparation of pre-commissioning and commissioning test packages.
- Routine check the equipment and take reading for parameter like temperature, pressure, fluid flow, etc.
- Prepare the malfunction report (MFR) and follow.
- Maintenance work for rotating equipment.
- Mechanical run test (MRT) for all rotary equipment and checking for Vibration, temperature, sound and load test operational etc.
- Controlling and maintaining process parameters as per technical region.
- Change over operation of pumps, filters and compressors.
- Troubleshooting of the process operations during power failure, Instrument Air failure, Utility and DCS failure.
- Experience of soda boiling in waste heat boiler.
- Systems dry out with hot air in sulphur recovery unit.
- Catalyst loading to Claus and scot reactor as per required amount.
- Degreasing of Gas sweetening unit and SCOT unit.
- Operational leak test with hydrocarbon and acid gas.
- Handled start up, shutdown and Emergency operation.
- Follow up/ report commissioning activities progress and punch list clearance.
- Work closely with client site personal and vendor service engineers engaged in pre-commissioning, commissioning and start up activities
- Prepare and Review Job Safety Analysis (JSA) for each assigned crew.
- Co-ordinate with the technical and maintenance service department to solve the problem.
- Plant Start-up and shutdown activities.
- To co-ordinate with the panel Engineers for trouble free operation.
- Managed escalations from direct reports during testing and commissioning phase of project.
- Increased client satisfaction by providing technical support and troubleshooting during the warranty period.
- Ensured safety compliance by conducting risk assessments and implementing necessary mitigation measures.
- Developed organizational processes, job results and accurate forecasts necessary to reach projected milestones.
- Managed multiple projects simultaneously, meeting deadlines while maintaining high-quality work standards.
- Maintained up-to-date knowledge of industry trends, codes, standards, regulations affecting commissioning activities.
Pre-Commissioning Supervisor
SAMSUNG ENGINEERING LTD., ABU DHABI
12.2021 - 10.2022
- Established clear lines of communication between internal stakeholders and external partners throughout each project''s duration.
- Maintained consistency in reports across different project teams to improve quality of documentation.
- Coordinated with multidisciplinary teams for seamless integration of systems during the commissioning phase.
- Implemented quality control measures during commissioning activities, upholding high standards for all completed projects.
- Actively participated in post-project reviews analyzing successes and areas for improvement, refining future commissioning procedures accordingly.
- Managed resources effectively, optimizing personnel deployment and equipment utilization for maximum productivity.
- Reviewed design documents and provided constructive feedback, enhancing overall system performance upon implementation.
- Improved safety protocols during commissioning procedures, resulting in decreased incident rates.
Commissioning Supervisor (Utility)
SAMSUNG ENGINEERING LTD., KSA
12.2019 - 10.2021
- Approved and categorized punch-list items for project lead.
- Addressed estimates, project requirements and risk management to facilitate execution of commissioning plans.
- Enhanced commissioning process efficiency by streamlining communication and documentation protocols.
- Mentored new hires in best practices associated with the Commissioning Supervisor role, elevating overall team capabilities rapidly.
Commissioning Supervisor (GSU, SRU, LNG, DHU)
SAMSUNG ENGINEERING LTD., IRAQ
10.2016 - 03.2019
- Addressed estimates, project requirements and risk management to facilitate execution of commissioning plans.
- Reduced project delays by closely monitoring equipment installation and testing schedules.
- Supported training initiatives for operational staff, ensuring smooth transitions after project handovers.
- Identified and resolved potential problems to achieve and maintain high-quality standards.
Field Operator
HINDUSTAN MITTAL ENERGY LTD
04.2011 - 09.2016
- Operated and ensured safe functioning of various refinery units.
- Assisted in preventive maintenance of equipment, ensuring minimal downtime and optimal operation.
- Coordinated with the panel engineers to maintain smooth operations during field activities.
Field Operator (Dehydration, Sulphur Recovery Unit
CHENNAI PETROLEUM CORPORATION LTD., INDIA
10.2007 - 03.2011
- Achieved high levels of accuracy in documentation and reporting, enhancing overall project quality control efforts.
- Improved team performance through continuous training and skill development initiatives.
- Demonstrated adaptability during unforeseen challenges, quickly adjusting plans as needed to maintain progress toward goals without sacrificing quality or safety standards.
- Consistently met project deadlines by efficiently coordinating tasks and resources among team members.
Education
Bachelor of Science - Chemical Engineering
Anna University
Chennai, Tamilnadu04-2013
Skills
- Process Operations: Proficient in operating and maintaining complex systems such as Sulphur Recovery Units (SRU), Gas Sweetening Units (GSU), Tail Gas Treating Units (TGTU), Dehydration Units (DHU), and EO/EG Units
- Commissioning & Start-Up: Extensive experience in commissioning activities, including method statement preparation, operational troubleshooting, catalyst loading, leak testing, and handling start-up and shutdown procedures for refinery and petrochemical plants
- Pre-Commissioning & Maintenance: Skilled in preparing pre-commissioning packages, performing mechanical run tests (MRT), oil flushing, steam blowing, and ensuring the readiness of systems for safe start-up
- Troubleshooting: Strong problem-solving skills during critical events such as power, instrument air, and utility failures, ensuring minimal downtime and smooth operations
- Process Equipment Handling: Expertise in operating and maintaining a variety of equipment such as reciprocating, screw, and centrifugal pumps, furnaces, heaters, catalytic reactors, regeneration columns, and air fin fan coolers
- Safety & Compliance: In-depth knowledge of safety protocols including H2S, work permits (blinding, hot works, cold works), fire & gas detection systems, and the use of protective equipment like escape masks and breathing apparatus
- Project Coordination: Effective coordination with client teams, vendor service engineers, and maintenance teams to ensure smooth commissioning, troubleshooting, and progress reporting
- Documentation & Reporting: Competent in preparing and reviewing job safety analysis (JSA), malfunction reports (MFR), operation manuals, start-up and shutdown procedures, and progress tracking reports
- Leadership & Teamwork: Demonstrated leadership in supervising teams of operators and engineers, ensuring effective communication and collaboration across all phases of commissioning and operational activities
HOME ADDRESS
· S/O Sivagnanam, North Street, Okkanadukeelaiyur, Orathanadu (T.K), Thanjavur (D.T), Tamil Nadu, India - 614 625
Home Number/Whatsapp : +919843880710
EQUIPMENT HANDLED
- Pumps: Reciprocating Pumps, Screw Pumps, Centrifugal Pumps
- Heat Systems: Furnaces, Heaters (Steam & Electrical)
- Reactors & Columns: Catalytic Reactors, Regeneration Column, Stripper Column, Absorption Column
- Other Equipment: Main Blowers, Incinerators, Air Fin Fan Cooler, High-Pressure Knockout Drums, Quench Tower, Steam Ejectors, Portable Gas Sampling System
FIRE & SAFETY TRAINING
- Safety Training: H2S, Permit-to-Work systems, Hazardous Chemical Release protocols
- Fire Equipment Operations: Use of Foam, DCP, CO2 extinguishers, fire hydrants, and gas detection systems
- Personal Protective Equipment: Familiar with H2S detectors, breathing apparatus, and escape masks
- Work Permits: Experience handling permits for blinding, hot works, cold works, and open flame activities.
Languages
Tamil
Native language
English
Proficient
C2
Hindi
Upper intermediate
B2
Malayalam
Advanced
C1
Thai
Elementary
A2
PERSONAL PROFILE
· Address:
S/O Sivagnanam, North Street, Okkanadukeelaiyur, Orathanadu (T.K), Thanjavur (D.T), Tamil Nadu, India - 614 625
· Date of Birth: June 18, 1988
· Age: 36 years
· Marital Status: Married
· Nationality: Indian
· Religion: Hindu
· Languages Known: English, Tamil, Hindi
· Passport No: Z5487331
DECLARATION
I hereby declare that the information provided above is true and accurate to the best of my knowledge.
Timeline
Commissioning Engineer
Samsung E&A
05.2023 - Current
Pre-Commissioning Supervisor
SAMSUNG ENGINEERING LTD., ABU DHABI
12.2021 - 10.2022
Commissioning Supervisor (Utility)
SAMSUNG ENGINEERING LTD., KSA
12.2019 - 10.2021
Commissioning Supervisor (GSU, SRU, LNG, DHU)
SAMSUNG ENGINEERING LTD., IRAQ
10.2016 - 03.2019
Field Operator
HINDUSTAN MITTAL ENERGY LTD
04.2011 - 09.2016
Field Operator (Dehydration, Sulphur Recovery Unit
CHENNAI PETROLEUM CORPORATION LTD., INDIA
10.2007 - 03.2011
Bachelor of Science - Chemical Engineering
Anna University
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